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Metal assets 5 min read

How to choose on-metal RFID tags and labels

Compare flexible on-metal RFID labels and rigid tags by thickness, frequency, mounting and memory. Use a practical sample test for metal assets.

By Rivotag · RFID buyer education

Start here

For direct metal mounting, start with a tag designed for that surface. Then choose the format around available space, printing, attachment and the reader band you will actually use.

1. Specify direct metal mounting explicitly

Metal changes the RF environment around an ordinary UHF label. A tag that reads before application can become difficult to read on a steel cabinet or tool. Ask for a finished construction intended for direct metal mounting instead of assuming that a general-purpose label will work.

Describe the complete asset: flat painted steel, bare aluminum, a curved pipe, a recessed equipment panel or a mixed metal-and-plastic enclosure. Include the proposed location and any clearance constraints. A thin label and a rigid housing solve different mechanical problems even when both are sold as on-metal RFID.

Reference: Zebra RFID programming guide.

2. Decide between a flexible label and a rigid tag

A flexible printable label is a useful starting point for assets that need a visible barcode or ID without a bulky housing. In this catalogue, RT-M110 is 0.75 mm thick and RT-M105 is 1 mm thick, both with a 65 × 35 mm PET face. Include the full tag thickness in printer and installation checks.

A rigid format may fit better when attachment needs screws or the label sits on an exposed asset. RT-S129 has an 85 × 20 mm footprint, an 11.5 mm thickness and adhesive-or-screw mounting options. Check that the housing and fixings fit the location and that the mounting method is suitable for the asset owner’s process.

  • For curved surfaces, sample the actual radius and check for edge lifting.
  • For tight clearances, measure the complete tag and its attachment stack.
  • For on-demand printing, confirm the exact RFID printer and compatible roll construction.

Reference: Zebra RFID inlay placement guidelines.

3. Check the band and data requirement separately

On-metal does not describe the frequency band. RT-M110 and RT-S129 are listed at 902–928 MHz; RT-M105 is listed at 860–960 MHz. Specify the deployment country and reader band in the RFQ so the proposed tag can be checked against them.

Memory is another independent choice. RT-M110 has a 96-bit EPC and no user memory; RT-M105 has a 128-bit EPC and no user memory. RT-S129 is listed with a 128-bit EPC and 512-bit user memory. Choose additional user memory only when your application needs data stored on the tag and your reader software will use it.

Reference: Impinj M700 and M800 series encoding recommendations.

4. Test the installed asset in its normal position

An open-air tag test does not answer an on-metal question. Attach each candidate to the asset, place it where it normally lives, and read it using the intended handheld or fixed reader. Shelving, adjacent metal and an operator’s approach can affect which tag position is practical.

Treat listed read distances as measurements from a particular test setup. Request the mounting surface, reader type, frequency and power conditions behind a range claim. Use your own required distance and capture time as the acceptance criteria; comparing headline distances from different setups is not a controlled comparison.

  • Keep reader settings fixed while comparing sample constructions.
  • Test expected approaches and orientations, including the difficult ones.
  • Read assets in a populated rack or storage area, not only one isolated item.
  • Check attachment after cleaning, handling and environmental exposure relevant to your site.

Flexible and rigid options at a glance

All three examples are intended for metal applications. Their mechanical format, frequency and memory differ.

ModelDimensionsListed frequencyEPC / user memory
RT-M110 · flexible PET65 × 35 × 0.75 mm902–928 MHz96 / 0 bits
RT-M105 · flexible PET65 × 35 × 1 mm860–960 MHz128 / 0 bits
RT-S129 · rigid ABS85 × 20 × 11.5 mm902–928 MHz128 / 512 bits

These are published catalogue specifications, not a performance ranking. Confirm the required band, printer compatibility and final mounting conditions when requesting samples.

Explore the catalogue options

Use these product specifications to prepare your shortlist. Confirm the final construction in your quotation and sample approval.

Technical references

This guide combines the published Rivotag catalogue specifications with the primary technical references below. Product selection still depends on your item and reading setup.

Questions buyers ask

Can I put an ordinary UHF RFID label directly on metal?
Do not assume a general-purpose label will work after direct metal application. Start with a construction specified for on-metal use and verify it on the actual asset. If you use a spacer or a different mounting arrangement, test that complete arrangement as part of the design.
Can a flexible on-metal label be printed in any RFID printer?
No. Confirm the printer model, tag thickness, media format and inlay placement. A compatible printable face does not establish encoding compatibility. Run media and RFID calibration with the sample roll before ordering production stock.
Is a rigid RFID tag always better than a flexible label?
Choose by the installation. Flexible labels can suit low-profile printed asset identification; rigid tags offer different attachment options and housing dimensions. Compare candidates against the same read task, clearance and handling requirements.

Put the guide to work

Find a tag that fits your metal asset

Share an asset photo, mounting space, deployment country and reader model. Include the surface radius and printing requirement if you need a flexible label.

Plan a sample test